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Models Covered: 5dr hatch: 1.4, 1.6 petrol, 1.4 TDCi, 1.6 TDCi [Fusion1, Fusion2, Fusion3, Fusion+ Style, Zetec]
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Quick Summary of the Ford Fusion

It’s fair to say that as a new product, the Fusion has been a rare flop from Ford. It’s something of a shame when a car as thoroughly engineered and well built as the Fusion fails to find favour, but Ford’s marketeers just hadn’t tied down the target market sufficiently, pricing the Fusion above what buyers could snap up a Focus for. This is all good news if you’re in the market for a used example, as prices have taken a nosedive. Where the Fusion was more expensive than the Fiesta new, it’s now available for less than its more cramped sibling. Whereas a new Fusion struggled to make a case for itself, a used version makes all the sense in the world. The head scratching stops here.
ROOM TEMPERATURE FUSION?
Few mainstream cars have caused quite so much perplexed head scratching and confused chin stroking as Ford’s Fusion. When it first appeared in design sketches, it was mocked up like a rugged little 4x4 but as it neared production, the edges were smoothed off and it eventually landed in UK showrooms looking little more than a chunkily rebodied Fiesta with a little extra in the way of ride height. This puzzled British customers and the Fusion has resulted in more than a few blown sales targets for Ford dealers the length and breadth of the nation. That’s not to say it’s a bad car. Anything based on a Fiesta platform is going to make a great little package, but the Fusion’s target market seems a little ill defined. If the idea of a well-engineered and economical supermini that offers a better vantage point appeals, a used Fusion offers the opportunity for a genuine bargain.
Used Ford Fusion for sale
History of the Fusion
Based on the chassis of the sixth generation Fiesta, the Ford Fusion landed on these shores in August 2002. Ford’s advertising trumped the benefits of that extra couple of inches of ride height, featuring a vertically challenged chap sitting on a pile of programmes at the theatre in order to see the stage. Unfortunately for Ford, it would take more than this for customers to see the point of the Fusion. Three engines were available from launch; 1.4 and 1.6-litre petrol units and a 1.6-litre TDCi powerplant that Ford had worked on in conjunction with Peugeot and Citroen. The Fusion was subsequently offered with a neat Durashift sequential manual gearbox that did away with the need for a clutch pedal and made the Fusion a doddle to pilot through traffic-choked cities. A Fusion+ model was also made available, featuring a healthy complement of standard equipment including a DVD rear seat entertainment system. Towards the end of 2004, a 90bhp 1.6-litre TDCi engine was introduced to the range.A facelifted version was introduced at the close of 2005. It featured restyling for the bumpers and grille, revised headlamps and tail lamps, thicker body side mouldings and body coloured handles and mirrors on selected models. Inside, a redesign concentrated on improving the feeling of quality and space. Highlights included a smarter fascia with easier to read instruments and a soft-feel upper section to the instrument panel.
Used Ford Fusion for sale
Ford Fusion Road Test
As you would expect from anything based on a Fiesta, the handling is very good. Although the tall Fusion looks like something that may be slightly top heavy, your first corner will rapidly dispel this impression. Somehow Ford seem to have engineered a ride that’s able to absorb the ruts and bumps of city streets with a chassis that enjoys spirited driving. Refinement is a mixed bag, the 1.4-litre engine being reasonably well behaved at higher speeds with tyre and wind noise making a significant intrusion. The 1.4-litre engine needs to be worked quite hard to make respectable progress, hitting 60mph in 13.5 seconds on the way to 101mph. CO2 emissions are reasonable, the Fusion pumping out 154g for every kilometre travelled. Likewise, you’ll not be taken to the cleaners at the pumps, the 43.5mpg average fuel consumption a fine effort. Even around town you can expect to see over 33mpg. Should you want to expend even less effort in the city, a ‘clutchless’ Durashift version is also available.When driven back to back with the 1.4-litre petrol powerplant, the TDCi diesel version is infinitely more desirable, the additional muscularity of the powerplant making those annoying downchanges on long uphill stretches virtually superfluous. The acceleration to 60mph is a little tardier at 15.3 seconds, but this gives little clue as to the satisfying nature of the Duratorq engine’s mid range pull. The in-gear acceleration times give a more accurate representation of the car’s punch, and here the scores are reversed, the diesel car comfortably acing its petrol counterpart. That’s perhaps not surprising, given that the midrange is where the turbocharger really gets to work, and what’s also equally predictable is the way the diesel car excels in terms of fuel consumption. What’s surprising are the raw figures. The combined fuel economy figure of 64.2mpg allows the Fusion TDCi to travel 634 miles between top ups, whilst the carbon dioxide emissions are a virtuous 116 grammes per kilometre.The Fusion 1.6 brings to the party a 99bhp engine that’s good enough to propel it to 60mph in 10.6 seconds en route to a top speed of 111mph. It’s a very willing powerplant, if a little vocal at the top end of the rev range and given that maximum power is generated at a nosebleed 6000rpm, it responds well to a heavy right foot. Driven in a more genteel manner, the Fusion 1.6 will return an average of 43mpg. There’s a 422 mile fuel tank range and emissions are an acceptable 157g/km.
Used Ford Fusion for sale
Buying a Ford Fusion
Being so new, there’s little to report. Make sure your prospective purchase has been properly serviced and that the tyres are in decent shape. Otherwise check for the usual kiddie damage and parking scrapes. Engines are, on the whole, reliable, but watch for the usual signs of wear and signs of hard fleet or company use such as worn carpets or beaten up trim.
Used Ford Fusion for sale
Ford Fusion Typical Pricing
Although Fusion and Fiesta trim/equipment levels aren’t directly comparable, one fact stands out right from the get go. The low level of customer take up for the taller sibling has sent used prices tumbling. A Ford Fusion1 which retailed for £9,825 in August 2002 on a 52 plate is now worth £3,200, whereas a Fiesta LX five-door which retailed at £25 more new is still worth £3,700. Opt for the Durashift-equipped 1.4-litre Fusion2 and prices open at £3,800 on the 52 plate. The 1.6-litre Fusion2 starts at £3,700 whereas a Fusion3 with the same powerplant opens at £3,800. If you plan on covering significant mileage, the 1.4-litre TDCI diesel is the version to go for and the Fusion1, 2, and 3 trim levels on the 02 plate are priced at £3,400, £3,800 and £3,900 respectively. A facelifted car on an 06 plate with the 1.6-litre TDCi engine starts from around £7,700. Insurance ratings are reasonable, the Fusion ranging from Group 4 for the base 1.4-litre models up to Group 6 for the plusher 1.6-litre variants.
Used Ford Fusion for sale
Ford Fusion Parts
(approx based on a Fusion1 1.4) As you might expect, parts are plentiful and relatively inexpensive. A clutch assembly and an alternator will both be around £75. Front brake pads are around £30 a set and the rears £20, a replacement headlamp is close to £50 and a manual door mirror should be in the region of £50. A full exhaust is about £120 and a catalyst is about £220. A starter motor around is around £110, front wing is around £90, a windscreen about £70.
Used Ford Fusion for sale



